High-Performance Chemical Dosing Mixers for Your Injection Setup
Achieving precise chemical dosing requires more than just a highly accurate metering pump. If your chemicals are not properly blended before or during the injection process, you risk inconsistent results, wasted reagents, and damage to downstream equipment.
Chemical Tank Agitator
For batch preparation and holding tanks, our top-mounted chemical tank agitators provide the powerful, continuous blending needed to prevent chemical separation and settling. Built with heavy-duty drives and corrosion-resistant shafts and impellers, these robust units easily handle everything from light, water-like fluids to highly viscous chemical slurries. By maintaining a perfectly homogenized and suspended mixture, our agitators guarantee that your metering pump draws a consistent chemical concentration every single time, maximizing the accuracy and efficiency of your entire dosing system.
Standard In-Line Static Mixer
WRS produce standard in-line static mixer for general mixing purpose.
Body Materials:
uPVC
cPVC
SS304
SS316
PTFE
Common Size:
DN15 – DN300
Custom Make In-Line Static Mixer
When off-the-shelf options fall short, our custom-made in-line static mixers are engineered to meet the exact demands of your unique chemical dosing application. We tailor every aspect of the unit—from the housing material and pipe connections to the specific geometry of the internal mixing elements—based on your system’s exact flow velocity, fluid viscosity, and allowable pressure drop. This bespoke engineering ensures perfectly homogenous blending for even the most complex or aggressive fluids, providing a zero-maintenance solution that integrates flawlessly into your existing pipeline infrastructure.
Custom Material: SS316L, Hastelloy, SS+Lined Teflon and more.
The Crucial Role of Mixing in Chemical Dosing
Whether you are treating industrial wastewater, managing cooling towers, or controlling process production lines, completing your fluid handling system with reliable chemical dosing mixers is essential for true efficiency. We design and supply robust mixing solutions that work seamlessly alongside your existing dosing pumps, giving you total control over chemical dispersion.
Adding chemicals like polymers, PAC, acids, or chlorine dioxide into a system requires uniform distribution. When fluids of different viscosities and densities meet, they do not naturally blend. Without proper agitation, chemicals can settle at the bottom of a holding tank or streak through a pipeline without actually reacting with the process water.
Our chemical dosing mixers eliminate these costly inefficiencies. By ensuring a fully homogenous blend, our equipment allows your metering pumps to deliver the exact concentration required, optimizing your chemical usage and ensuring your plant meets strict process compliance standards.
Explore Our Mixing Equipment Categories
Every dosing layout is unique. Some systems require constant agitation inside a batch tank, while others need instantaneous blending directly inside a pressurized pipe. We provide targeted solutions for both scenarios, allowing you to optimize your system without overcomplicating it.
Top-Mounted Tank Agitators
When preparing chemical batches in dosing tanks, preventing separation is your first line of defense. Our top-entry agitators are engineered for continuous, heavy-duty performance in chemical holding and preparation tanks. They provide the powerful, consistent blending required to keep slurries suspended and multi-part chemicals perfectly mixed before the dosing pump draws them in.
Built with corrosion-resistant shafts and impellers, these agitators handle everything from light, water-like fluids to highly viscous or aggressive chemicals. Designed for easy mounting on standard day tanks, they offer smooth operation that protects your tank integrity while delivering an optimal blend.
Inline Static Mixers
For continuous, instant blending directly within your pipeline, static mixers offer an incredibly efficient solution. As your dosing pump injects chemicals into the main line, the fluid is forced through a series of internal geometric elements. These elements repeatedly divide and fold the flow, resulting in a perfectly homogenous mix over a very short distance. With zero moving parts and no external power requirements, inline static mixers provide a completely maintenance-free mixing process.
-
Standard Static Mixers: Off-the-shelf configurations designed to fit common industrial pipe sizes and standard water treatment flow rates, allowing for rapid deployment and easy installation.
-
Custom-Made Static Mixers: For complex dosing requirements, we engineer bespoke mixers tailored to your exact process. We customize the housing materials, connection types, and internal mixing elements to match specific fluid viscosities, pressure drop tolerances, and highly aggressive chemical profiles.
Complete Your Dosing Ecosystem
A great metering pump needs a great mixer. Because our core expertise lies in precise chemical injection, we understand exactly how flow rates, pump kinematics, and fluid dynamics impact your blending requirements. We do not just supply an isolated piece of equipment; we ensure that your chemical dosing mixers are perfectly sized to complement your entire dosing skid and maximize your pump’s performance.
Ready to size your mixer?
Proper mixing depends heavily on fluid viscosity, tank dimensions, and pipeline flow velocity. Select a category above to view specific specifications, or contact our engineering team directly. We will help you select the exact agitator or static mixer to complete your chemical injection system.